PolyGard™ is a seamless, corrosive-resistant polyethylene lining system for steel tanks and vessels. It’s used as a barrier to protect the steel from the aggressive chemicals you’re storing—even in the harshest of conditions. PolyGard lets you combine the chemical resistance of polyethylene with the durability and strength of stainless steel.
To truly understand how effective PolyGard is, let’s examine what it is comprised of, how it is made, and how it is commonly used.
PolyGard is a medium-density polyethylene liner or coating that has excellent chemical resistance properties. When applied to steel tanks, this lining prevents highly-oxidizing chemicals such as sulfuric acid, hydrochloric acid, ammonia, and other compounds from attacking the steel surface.
As a result, the life of the vessel is extended. PolyGard is ideal for use in high-volume applications to safeguard the integrity of your steel tank, which can be expensive to replace.
We start the process of installing PolyGard liners by preparing the steel vessel to receive the liner. This involves ensuring the vessel is sufficiently clean and preheating it to the necessary temperature. To join the polyethylene to the steel, we rotationally mold and ionically bond a nominal 1/4-inch poly layer onto the inner surface of the steel vessel.
A spark test is performed to ensure no pinholes or voids exist on the coating. The overall process and testing ensures the storage tank stands up for the long run.
Not every steel tank needs PolyGard. Some common applications that are ideal for PolyGard include:
The PolyGard medium-density high performance system is a cost-effective alternative to conventional liners like Tenemec, Phenolic and rubber spray-on systems. It’s ideal for safeguarding tanks used in high-volume continuous applications, which can be very expensive to replace.
We began lining steel vessels during the mid-1980s with a patented process for a Tank Within a Tank using HDXLPE. An inherent problem with HDXLPE is that it would shrink, leaving an “air” gap between the liner system and the steel tank. We have been using PolyGard since 1997.
Because PolyGard is modified thermoplastic polyethylene, the chemical resistance is equal to HDXLPE or HDPE.
Yes. Polyethylene offers a wide spectrum of chemical compatibility. This gives you the opportunity to use one asset to handle a variety of chemical applications. As always, you should follow proper safety and decontamination procedures before introducing new chemicals to your vessel.
Yes we do. We have a written specification that addresses
While we know plastics, we aren’t steel experts. We have relationships with qualified steel suppliers close to our facilities to minimize your freight cost. No matter who builds your steel vessel, our design staff will work closely with them to provide a vessel designed to receive a PolyGard lining.
All polyethylenes have very good impact resistance. A 1/4-inch PolyGard sample exceeds 150 ft-lbs at -40º F impact. Many other liners are NOT impact resistant and become very brittle.
-40º F to 170º F depending on the application.
Pressure limitations are limited to the pressure rating of the steel vessel. The resin suppliers have not developed any data pertaining to vacuum nor do any of our customers pull a vacuum during their operations.
Provide a drawing to one of our customer service representatives who will provide you with your PolyGard quotation. This process will take 24 to 48 hours.