---
title: Tank Geometry and Wall Thickness
description: The necessary thickness of your chemical storage tank's walls will depend on the chemical being stored and the tank's geometry or size.
image: https://blog.polyprocessing.com/hubfs/Tank%20Geometry%20and%20Wall%20Thickness%20(1).jpg
---

![](https://www.polyprocessing.com/wp-content/themes/poly/images/swoop-background-gradient.png)

- [Home](https://www.polyprocessing.com)
- »
- [What's New](https://blog.polyprocessing.com/blog)

# Tank Geometry and Wall Thickness

Listen To This Post:

- Share:
- <https://twitter.com/intent/tweet?original_referer=https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness&text=Tank%20Geometry%20and%20Wall%20Thickness&url=https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness>
- <https://www.linkedin.com/shareArticle?mini=true&url=https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness&title=Tank%20Geometry%20and%20Wall%20Thickness>
- <https://www.facebook.com/sharer/sharer.php?u=https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness&display=popup&ref=plugin&src=like&kid_directed_site=0>

Poly Processing

Proper chemical storage is an important aspect of operating a plant or facility. In order to ensure that chemicals are stored safely in polyethylene tanks, you have to choose or custom-build a tank with the correct wall thickness. But what goes into determining the correct wall thickness for your chemical storage tank?

![Tank Geometry and Wall Thickness (1)](https://blog.polyprocessing.com/hs-fs/hubfs/Tank%20Geometry%20and%20Wall%20Thickness%20(1).jpg?width=878&height=461&name=Tank%20Geometry%20and%20Wall%20Thickness%20(1).jpg)

Designing a chemical storage tank with the proper wall thickness is critical to ensuring that your tank performs reliably for years, without the threat of a tank failure. If this aspect of tank design isn’t done carefully, you could end up dealing with a costly chemical leak that shuts down operations and poses safety risks.

[![Reduce the Risk Of Leakage at Critical Fittings](https://no-cache.hubspot.com/cta/default/208448/43e927f2-6ed8-4722-a1fd-92837bd41d42.png)](https://cta-redirect.hubspot.com/cta/redirect/208448/43e927f2-6ed8-4722-a1fd-92837bd41d42)

## Standard Polyethylene Tank Walls

People often ask how thick a chemical storage tank wall needs to be in a 1.65 spg tank. It will vary based on the geometry of the tank and the particular chemical that’s being stored.

It’s always important to start any tank design based on the chemical being stored and its operating temperature. In addition, typical tank thicknesses will vary based on the [Specific Gravity Rating (SPG)](https://blog.polyprocessing.com/blog/chemical-tank-wall-thick-enough) of the tank. 

Poly Processing can manufacture all of our tanks nationwide with SPGs of 1.35, 1.65, 1.9 and 2.2. The tanks can range from .20 inches thick to 1.5 inches thick, depending on their geometry and where the measurements are taken. 

A 1.65 SPG tank that is very short and flat will have a thinner wall than a 1.65 SPG tank that is tall and narrow. This is because as the diameter of a tank base decreases and the height increases, the pressure on the bottom sidewall of the tank increases based on the weight of the fluid. In order to offset this weight, a thicker wall is needed to accommodate for the extra pressure that is exerted on the sidewall and floor of a tall, narrow tank.

A fluid's SPG and operating temperature are directly proportional to the weight and pressure a chemical exerts at the bottom of a tank.

[![Contact Us For Your Specific Solution](https://no-cache.hubspot.com/cta/default/208448/4dca3056-d514-43b8-9385-f18e13ad0ed0.png)](https://cta-redirect.hubspot.com/cta/redirect/208448/4dca3056-d514-43b8-9385-f18e13ad0ed0)

## Factors in Determining Wall Thickness

![Periodic_Tank_Inspection.jpg](https://blog.polyprocessing.com/hs-fs/hub/208448/file-845041894.jpg?width=320&name=file-845041894.jpg "Periodic_Tank_Inspection.jpg")

The formula for this geometry comes down to the allowable hoop stress, basically the force applied perpendicular to the radius of an object, of the construction material, which refers to the strength of the material at any given area of the tank sidewall. Hoop stress will be high if the tank has a small diameter, because it is measured in pounds per square inch of pressure in that tank.

A six-foot diameter tank holding the same chemical and gallonage as a twelve-foot diameter tank will have less surface area on the bottom sidewall which means it will require thicker walls to compensate for the increase in hoop stress calculated for that tank design.

[![Storage Tank Buying Guide](https://no-cache.hubspot.com/cta/default/208448/56aceadb-c3d0-4568-862f-687c609b47ae.png)](https://cta-redirect.hubspot.com/cta/redirect/208448/56aceadb-c3d0-4568-862f-687c609b47ae)

## Testing to Ensure Correctness in Wall Thickness

Once the necessary [wall thickness](https://blog.polyprocessing.com/blog/a-brief-introduction-to-poly-processing-rotational-molding-process) is determined and the tank has been manufactured, we perform [impact tests](https://blog.polyprocessing.com/blog/astm-d1998-impact-test-will-my-storage-tank-meet-or-exceed-this-standard) that tell us the impact strength of that particular sample of plastic. This confirms that the tank was properly cured. 

We can then run ultrasonic thickness tests on different degree locations and elevations of the tank sidewall in order to determine wall thickness in specific areas. These tests ensure that the wall thickness of our tanks conform to ASTM standards and that our tanks can handle the pressure exerted from the chemical being stored.

[![Download the ASTM D 1998 Technical Bulletin](https://no-cache.hubspot.com/cta/default/208448/0edd3f0e-6c5d-4978-9316-7554c6310339.png)](https://cta-redirect.hubspot.com/cta/redirect/208448/0edd3f0e-6c5d-4978-9316-7554c6310339)

Need to purchase a chemical storage tank? Get started with our [Tank Selector Tool](https://www.polyprocessing.com/tank_selector/) to custom design a chemical storage tank to fit your needs. Or check out our [Tank Designs and Specifications page](https://www.polyprocessing.com/tank-specifications/our-tank-offerings).

[![Request A Custom Quote](https://no-cache.hubspot.com/cta/default/208448/38b577d5-387a-4514-83ba-39a657af5cea.png)](https://cta-redirect.hubspot.com/cta/redirect/208448/38b577d5-387a-4514-83ba-39a657af5cea)

- March 10, 2025
- Topics: [Tank Design and Materials](https://blog.polyprocessing.com/blog/topic/tank-design-and-materials)

 About Poly Processing

- [What's New](https://blog.polyprocessing.com/blog)
- [Tradeshows We're Attending](https://www.polyprocessing.com/about/tradeshows-we-are-attending/)
- [Markets We Serve](https://www.polyprocessing.com/about/markets-we-serve/)
- [Sales Territories](https://www.polyprocessing.com/about/sales-territories/)
- [Employment](https://www.polyprocessing.com/about/employment/)
- [Distributors](https://www.polyprocessing.com/about/distributors/)

 Posts By Topic

- [Fittings and Accessories](https://blog.polyprocessing.com/blog/topic/fittings-and-accessories)
- [Value Added](https://blog.polyprocessing.com/blog/topic/value-added)
- [Tank Design and Materials](https://blog.polyprocessing.com/blog/topic/tank-design-and-materials)
- [Chemicals](https://blog.polyprocessing.com/blog/topic/chemicals)
- [Applications](https://blog.polyprocessing.com/blog/topic/applications)
- [Chemical Storage](https://blog.polyprocessing.com/blog/topic/chemical-storage)
- [Installation and Field Service](https://blog.polyprocessing.com/blog/topic/installation-and-field-service)
- [News and Customer Stories](https://blog.polyprocessing.com/blog/topic/news-and-customer-stories)
- [Certifications and Standards](https://blog.polyprocessing.com/blog/topic/certifications-and-standards)
- [FAQs](https://blog.polyprocessing.com/blog/topic/faqs)
- [Venting](https://blog.polyprocessing.com/blog/topic/venting)
- [Technology Tips](https://blog.polyprocessing.com/blog/topic/technology-tips)
- [IMFO](https://blog.polyprocessing.com/blog/topic/imfo)
- [Power Plants](https://blog.polyprocessing.com/blog/topic/power-plants)

[![Download Our New Complete Product Catalog](https://no-cache.hubspot.com/cta/default/208448/fee4950b-dc31-4f90-8e72-f798c3c1f4f6.png) ](https://cta-redirect.hubspot.com/cta/redirect/208448/fee4950b-dc31-4f90-8e72-f798c3c1f4f6)

 Tech Talk Podcast Episodes

 Subscribe By Email

 Recent Posts

- [Flexible Connectors and Isolation Valves: Why Correct Installation Protects Your Chemical Storage Tank](https://blog.polyprocessing.com/blog/flexible-connectors-isolation-valves)
- [Why ASTM D-1998 Still Matters: The Standard That Separates Serious Tank Manufacturers from the Rest](https://blog.polyprocessing.com/blog/why-astm-d-1998-still-matters-the-standard-that-separates-serious-tank-manufacturers-from-the-rest)
- [Brine Storage Tank Solutions: Material and Manufacturing](https://blog.polyprocessing.com/blog/brine-tank-solutions-pairing-material-and-manufacturing-expertise)
- [Understanding Pressure Limits in Polyethylene Chemical Storage Tanks](https://blog.polyprocessing.com/blog/tank-pressurization-and-your-chemical-storage-tanks-service-life)
- [Easy Level Monitoring with the Reverse Float Level Gauge](https://blog.polyprocessing.com/blog/easy-level-monitoring-with-the-reverse-float-level-gauge-video)

 Tank Configurator

![Photo of a tank.](https://blog.polyprocessing.com/hs-fs/hubfs/images/sidebar_tank.jpg?width=105&height=115&name=sidebar_tank.jpg)

Find the recommended tank and system components for your chemical storage challenge.

[Configure a Tank Package](https://www.polyprocessing.com/tank-specifications/configure-a-tank-package)

```json
{
  "@context" : "https://schema.org",
  "@type" : "BlogPosting",
  "author" : {
    "@type" : "Person",
    "name" : "admin",
    "url" : "https://blog.polyprocessing.com/blog/author/admin"
  },
  "dateModified" : "2025-03-10T13:23:23.408Z",
  "datePublished" : "2025-03-10T08:30:00.000Z",
  "headline" : "Tank Geometry and Wall Thickness",
  "image" : [ "https://blog.polyprocessing.com/hubfs/Tank%20Geometry%20and%20Wall%20Thickness%20(1).jpg" ],
  "mainEntityOfPage" : {
    "@id" : "https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness",
    "@type" : "WebPage"
  },
  "publisher" : {
    "@type" : "Organization",
    "logo" : {
      "@type" : "ImageObject",
      "url" : "https://blog.polyprocessing.com/hubfs/Logo/polyprocessing-logo-new-1.png"
    },
    "name" : "Poly Processing"
  }
}
```

```json
{
  "@context" : "http://schema.org",
  "@type" : "BlogPosting",
  "author" : {
    "@type" : "Organization",
    "name" : "admin"
  },
  "dateModified" : "1741613004183",
  "datePublished" : "2025-03-10 08:30:00",
  "description" : "The necessary thickness of your chemical storage tank's walls will depend on the chemical being stored and the tank's geometry or size.",
  "headline" : "Tank Geometry and Wall Thickness",
  "image" : {
    "@type" : "ImageObject",
    "url" : "https://tanks.polyprocessing.com/hubfs/Tank%20Geometry%20and%20Wall%20Thickness%20%281%29.jpg"
  },
  "mainEntityOfPage" : {
    "@id" : "https://blog.polyprocessing.com/blog/tank-geometry-and-wall-thickness",
    "@type" : "WebPage",
    "description" : "The necessary thickness of your chemical storage tank's walls will depend on the chemical being stored and the tank's geometry or size."
  },
  "publisher" : {
    "@type" : "Organization",
    "logo" : {
      "@type" : "ImageObject",
      "url" : "https://cdn2.hubspot.net/hubfs/208448/Logo/polyprocessing-logo-new-1.png"
    },
    "name" : "Poly Processing"
  }
}
```