Designing a Poly Processing chemical storage solution always begins with a thorough understanding of the chemical being stored. To design and recommend a safe, cost-effective chemical storage system, it's critical for our tank experts to ask the right questions and do the right research. This ensures that we properly understand the makeup of your chemicals and the potential reactions to various storage solutions.
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In industries where chemical storage is essential, selecting the right tank size and system is critical. An incorrect choice can lead to regulatory penalties, safety hazards, and financial losses. This article will guide you through the process of determining the ideal tank size for your chemical storage needs, while outlining the considerations for capacity, material, safety, and compliance.
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When you’re storing hazardous fluids such as corrosive acids, bases, or aggressively oxidizing chemicals, you need to be confident that your chemical storage tank can meet your expectations for many years. You can’t afford to invest in chemical tanks, only to discover later that your chemical storage tank isn’t compatible with the chemicals you’re using. That’s a loss of product, time, and money—and it could put your people, equipment, and environment at risk, as well.
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Poly Processing’s standard crosslinked polyethylene tank systems can withstand process temperatures up to 100°F — but that figure can be misleading, because there are different types of temperature to consider. For example, one of our customers in Texas asked about keeping a polyethylene tank outdoors in extreme temperatures:
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We’ve written several articles about the importance of protecting your chemical storage tank from aggressive chemicals. Mechanical stress can be just as significant, causing polyethylene chemical storage tanks to crack. Mechanical stress occurs when the tank’s structure is compromised after a physical impact with another object, over pressurization, improper venting, or rigid plumbing that doesn’t allow natural expansion and contraction of the tank.
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Proper tank design is crucial to successful safe chemical storage. Purchasing a chemical storage tank isn’t just about selecting the right size — it is vital to design the proper tank configuration for the safety of your employees, the protection of the environment, and to leverage your investment.
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Tank Design and Materials
This is the third article in Poly Processing’s Innovation Series, where you’ll discover the many innovations that we have introduced to the chemical storage industry. If you manufacture, sell or distribute water treatment or distribution products in North America, your products typically must comply with NSF/ANSI 61. NSF/ANSI 61 sets the criteria for water system components to protect health standards. It’s important that all components in water treatment meet the correct standards to ensure dangerous toxins aren’t leached. However, there is confusion about NSF-61 certifications, and that confusion could lead to purchasing the wrong product for your application. Let’s explore NSF/ANSI 61 and how to make sure your chemical storage tank system meets the necessary requirements.
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Poly Processing works diligently to produce each and every chemical storage tank to spec. But if a tank isn’t installed correctly it could lead to damage, leaks, safety issues for personnel, and a shorter tank life. Everyone should take chemical tank installation seriously.
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How do you know when it’s time to replace your polyethylene storage tank, instead of repairing it? No matter what chemical tank manufacturer you use, there are hidden costs to replacing a damaged tank. At some point, it’s less expensive to replace the tank — but that could be years later than you might think. Many companies only calculate the tank purchase cost and shipping costs when deciding whether to repair or replace a chemical storage tank, but there are several additional factors to consider as well. Let’s look at these overlooked factors that contribute to your total cost.
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Twenty years ago, the availability of commercial grade cross-linked polyethylene (XLPE) for chemical storage tanks was limited to a small number of sources. The limited supply, as well as a wide variation in quality, made it challenging to find quality resin for chemical storage tanks.
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